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TQC Sheen (ES) > Productos > Aplicaciones > Film Application > Application Tables > Automatic Film Applicator Standard

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Automatic Film Applicator Standard

The TQC Sheen Automatic film applicator provides a reliable basis to apply coating films to test charts, panels or foils. A heated model is also available.

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Categorías: Application Tables, Automatic Film Applicators Normas: ASTM D823
  • Descripción
  • Especificaciones
  • Documentos
  • Standaarden
  • Información del pedido

The Automatic film applicator provides a reliable basis to apply coating films to test charts (max. size 515 x 300 mm / 20.28 x 11.81 in), panels or foils in a uniform and reproducible way in order to eliminate variations caused by human factors.

Reproducible
Variations in speed, pressure and direction of draw down cause irregularities. Other factors that may influence the result are the shear rate and the weight of the applicator. With the Automatic film applicator these variable factors are being stabilised. Over the complete surface the film thickness is even. Samples created with the Automatic film applicator are reproducible. It’s possible to produce a large number of identical laboratory precision draw downs in a short period of time.

Rheological properties
The quality of the applied film is important for research on rheological properties of the applied media. To prepare samples for testing rheological properties, abrasion resistance, hiding power and gloss the Automatic film applicator is a must have. Multiple types of automatic film applicators are available for either glass/paper/metal substrates or foils.

Block- and spiral applicators
All models can be used in combination with either standard block type film applicators such as bird/baker models, or spiral bar type film applicators (wire wound rod type) depending on the configuration chosen.

Unique Interface
Each Automatic Film Applicator ‘Standard’ is equiped with the Triple I ® Navigation Tool. The Triple I stands for Intelligent Illumination Interface. This unique navigation tool guides the operator through the interface of TQC Sheen lab-machines. At each step of the operating menu the interface detects which buttons are active and indicates these by means of an illuminated red centre. This results in a very intuitive operating system which is enhanced with information on the machine’s display.

Heated bed
The Automatic Film Applicator Standard with perforated heated vacuum bed has a built-in heating mat which allows the temperature of the table to be elevated up to +100°C above ambient temperature. The powerful heating device guarantees an even distribution of the temperature over the entire vacuum plate. Temperature is set and controlled by means of the Triple I ® Navigation tool

Velocidad de desplazamiento

0.1 – 500 mm/s

Precisión de la velocidad de desplazamiento

+/- 1% de la velocidad ajustada

Longitud de la carrera

50 – 430 mm / 1.97 – 16.93in

Precisión de longitud de carrera

+/- 2 mm / 0.08 in

Max. Tamaño de la carta de prueba

515 x 300 mm / 20.28 x 11.81 in

Max. Grosor del cuadro de prueba

9 mm / 0.35 in

Max. espesor del sustrato

35 mm / 1.38 in (incluido el recubrimiento)

Max. Área de vacío

DIN A3 / Scrub

Área de vacío automática

DIN A5, DIN A4, DIN A3, Scrub

Espiral de barra de alambre

Max. 325 mm / 12.8 in

Min. Longitud de barra de alambre

345 mm / 13.58 in

Max. Diámetro de la barra de alambre

10 mm / 0.39 in en puntos de fijación

Ancho Otros aplicadores de película

Max. 300 mm / 11.81 in

Altura Otros Aplicadores de Película

10 – 80 mm / 0.39 – 3.15 in

Dimensiones

490x640x290 mm / 19.92×25.2×11.42 in

Mass

33 kg

Poder

100 – 240VAC / 50 – 60Hz

El consumo de energía

Max. 50 Watt

Visualización

480 x 272 pixel TFT display

Controles

Interruptor de navegación de 5 teclas, Ratón y teclado Opcional

Product Documents

es

  • Hoja de datos - AB4120, AB4220, AB4320, AB4420 (pdf)
  • Hoja de datos - AB 4400 (heated) (pdf)
  • Uso Manual - AB4120, AB4220, AB4320, AB4420 (pdf)
  • Uso Manual - AB 4400 (heated) (pdf)
  • Folleto - AB4120, AB4220, AB4320, AB4420 (pdf)
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Product Automatic Film Applicator Standard (Glass Bed)
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Product Automatic Film Applicator Standard (Perforated Vacuum Bed)
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Product AB4320 Automatic Film Applicator Standard (Double Channel Vacuum Bed)
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Product AB4420 Automatic Film Applicator Standard (Combined, without Bed)* *Though not included, both the glass bed, and the perforated and double ...
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Product Automatic Film Applicator Standard (Perforated Heated Vacuum Bed – 230VAC)
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Product Automatic Film Applicator Standard (Perforated Heated Vacuum Bed – 115VAC)
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accesorios
Spiral bar (ø12.7 mm /0.5 inch) adapter
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Double Channel vacuum bed (Stainless steel) for TQC Automatic Film Applicator Standard
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Double Channel vacuum bed for TQC Automatic Film Applicator Standard
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Perforated vacuum bed (Stainless steel) for TQC Automatic Film Applicator Standard
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Perforated vacuum bed for TQC Automatic Film Applicator Standard
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Glass bed for TQC Automatic Film Applicator Standard
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SBR Rubber Place mat, 70 Shore A
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Block Applicator weight for Automatic Film Applicator Standard
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Hardness pen tool for TQC Automatic Film Applicator
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Grindometer tool for TQC Automatic Film Applicator
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Medidor de tiempo de secado (opcional) para Aplicadores automáticos de película TQC
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Aplicaciones
  • Paint
    Research & Development
    Paint research & development laboratories use compact film applicators to produce consistent test-charts for research after different formulations. Parameters such as opacity, spreading rate , colour and hiding power etc. needs to evaluated at controlled film thickness.
  • Raw Materials
    Define
    Manufacturers of raw materials for the paint & coating industry such as binders, pigments, additives, colourants, solvents and resins need reproducible sample charts in order to define the effect of their products in a paint formulation in their R&D laboratory.
  • Battery
    Research & Development
    The industry is anxiously searching for better and environmental friendly batteries. Thin film technology plays and important role in this research. Automatic film applicators are used by these laboratories to apply thin films such as electrolyte of thin metal sheets.
  • Cosmetics
    Create reproducible samples
    Create reproducible samples measure the properties of cosmetics and skincare products such as hardness, break strength, consistency , compaction strength, hiding power and opacity, spread ability, stickiness , drying and curing time, colour, gloss etc..
  • Adhesives
    Manufacturers
    Both in R&D and QC of the adhesive industry test samples with an accurate film thickness are crucial in order to define and guarantee the functionality and strength of the adhesive materials. With the Heated Automatic Film Applicator bonding strength also can be evaluated on different temperatures.
Caracteristicas
  • Full Color Display & Triple i Control®

    Intuitive operating by means of a completely new designed Triple i Control® interface: Intelligent Illumination Indicator. At each step of the operating menu the interface detects which buttons are active and indicates these by means of an illuminated red centre. This results in a very intuitive operating system which is enhanced with information on the machine’s display.

  • Increased stroke length

    Increased stroke length up to 415 mm in order to coat larger panel such as scrub test panels as used in ASTM D 2486, ASTM D 4213, ISO 11998 and other scrub test methods. Bed length has been increased up to 520 mm. New application direction: from left to right instead of from back to front.

  • More choices of vacuum areas

    More choices of vacuum areas. Besides A3 and A4 sizes the new TQC automatic film applicator also accept A5 and ASTM D2486 scrub panels to be set digitally without the need to tape down open holes.

  • Larger Mermory

    Larger memory to store customer setups to minimise setup time and possible setup errors.

  • Automatic chart clamp

    A new, moto-driven, automatic chart clamp to secure and release test charts automatically thus speeding up workflow and enhancing ergonomics.

  • Adjustable Tool Carrier

    Tool carrier height can be increased to allow coating of thicker panels / samples.

  • USB Port

    USB port for, amongst others, operating the machine with a full size keyboard or computer mouse. Preparations are made for further developments and remote control.

  • Drying Time Recorder option

    Drying Time Recorder option.

  • Even Temperature Distribution

    Model AB4400 has an even temperature distribution throughout the perforated heated vacuum bed.

Intuitive operating by means of a completely new designed Triple i Control® interface: Intelligent Illumination Indicator. At each step of the operating menu the interface detects which buttons are active and indicates these by means of an illuminated red centre. This results in a very intuitive operating system which is enhanced with information on the machine’s display.

Modelos
AB4120

Glass Bed | The Automatic Film Applicator with Glass bed is best suited for testing charts with spiral bar coaters. Due to its flexibility in settings it allow for accurate creating of any thickness of film.

AB4220

Perforated Vacuum Bed | The Automatic Film Applicator with perforated vacuum bed is the ideal tool use with block and  blade applicators. The build in vacuum pump will hold all sample charts firmly in place.

AB4320

Double Channel Vacuum Bed | The Automatic Film Applicator with double channel is designed specially with flexible foils and substrates in mind. The test bed allows for wrinkle and indent free positioning of the samples.

AB4400

Perforated Heated Vacuum Bed | The Automatic Film Applicator with heated perforated vacuum bed allows you to test special applications up to 140°C. The heated bed is the need to have tool for battery

AB4420

Combined without Bed | The Automated Film Applicator with both vacuum and clamp is the universal film applicator. Suitable for any type of substrate and able to handle the most difficult tasks.

 

Instrument Controls and Functions

 

Accessories

Hardness pen tool for AFA - AB3090

AB3090

TQC Hardness Pen Tool

...

AB3500

TQC Drying Time
Recorder Tool

...

AB3075

TQC Grindometer Tool

This device allows the user to clamp a
TQC grindometer scraper onto the
TQC Automatic Film Applicator, to define
the fineness of grind accurately and
reproduciblely.

AB4600

TQC Block Applicator Weight

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